The wonderful journey of Jwell and CFRT composite materials
CFRT composite is a continuous fiber reinforced thermoplastic composite. It combines the high strength of continuous fibers with the processability of thermoplastic resins for excellent mechanical properties and processing advantages. The following are the main characteristics of CFRT composites:
High strength and modulus: CFRT composites have excellent strength and stiffness due to the presence of continuous fibers such as carbon, glass or aramid fibers.
Lightweight: The lower density of CFRT composites compared to metallic materials makes them suitable for application scenarios where weight reduction is required.
Recyclability: Thermoplastic resins have good recyclability and used CFRT composites can be reprocessed and reused.
Chemical resistance: CFRT composites have good chemical resistance and are suitable for harsh working environments.
Easy processing: The processability of thermoplastic resins allows CFRT composites to be processed through a variety of processes such as injection molding, compression molding, and pultrusion molding.
Impact resistance: CFRT composites have good impact resistance and are suitable for applications requiring high impact resistance.
Jwell in CFRT Materials Application:
Automotive Industry
l RV inner partition
l RV bed board
l CERT composite plate
l Inside roof of bus
l PVC leather film＋CERT＋foam core＋CERT＋non-woven fabric
l Spare tire box cover
l Non-woven fabric＋CERT＋PP honeycomb＋CERT＋non-woven fabric
Cold Chain Transport
l Special reefer container
l Inner side plate,
l inner top plate,
l anti-friction plate
l Standard
l reefer container
l Inner top plate
JWELL has utilized its rich experience and advanced technology in plastic extrusion machinery manufacturing to apply CFRT composites to a wide range of plastic extrusion equipment, automotive parts, high-performance tubes and sheets, and other products. Through the introduction of CFRT composites, JWELL has significantly improved the strength, durability and lightweight characteristics of its products to meet the needs of modern industry for high-performance materials. The high-performance pipes and plates it manufactures have demonstrated excellent performance in industries such as construction, transportation and communications, driving technological advancement and development in these fields. Jwell’s innovative applications not only enhance the competitiveness of its own products, but also set a new benchmark for the industry. Today, we would like to introduce CFRT Unidirection Prepreg Tape composite Extrusion Line and CFRT Plate Composite Extrusion Line to you.
CFRT Unidirection Prepreg Tape Composite Extrusion Line
CRTP is based on thermoplastic resin as matrix and continuous fiber as reinforcement material, a new type of thermoplastic composite material with high strength, high rigidity, high tough ness, and recyclable that is formed through resin melt impregnation, extrusion and other processes.
CRTP-UD Unidirectional Tape: CRTP unidirectional tape is a single layer fiber-re inforced thermoplastic composite sheet after the continuous fibers are unrolled and laid and impregnated with a thermoplastic resin. It is characterized by fibers arranged parallel to each other (0° direction) without interlacing. Product width 300-1500mm, can be customized.
Application of composite materials: automotive interior and exterior trims, thermoplastic winding pipes, sports leisure, home building materials, transportation logistics, aerospace.
CFRT Plate Composite Extrusion Line
CFRT thermoplastic laminate composite production line: The thermoplastic composite board prepared by continuous fiber reinforced tape through a special process has excellent mechanical and physical properties. The overall density of the plate is only 1/5 of the steel plate and 1/2 of the aluminum plate.
Production process: The pressure is transmitted by the upper and lower conveyor belts and the contact heating and cooling systems are integrated. The composite material will be heated evenly, and the material will be cooled before leaving the upper and lower belts. According to different technological requirements, different heating zones, the length of the cooling zone and the number of pressing rollers will be combined. The upper and lower belts have uniform clearance and accurate spacing adjustment to ensure that the surface composite material is smooth and wrinkle-free, which can realize continuous work.
Post time: Jul-31-2024